Process
Salt Processing Steps
Mining
The Himalayas were once a hub for salt mining, employing a distinctive technique known as the “chamber and pillar” method.
Raw material storage
We salt mine and store vast quantities on-site, forging a singular stockpile.
Washing
Salt, being a natural product, can potentially harbor stone fragments or impurities due to its origin.
Drying
The stone is oven-dried with hot, dry air while protecting it from salt exposure.
Quality control process
The dried salt undergoes a final inspection to ensure its purity, free from any foreign substances.
Crushing plant
Our cutting-edge crushing plant efficiently crushes and processes raw materials, delivering unique results.
Sieving on plant with different Meshes
Salt chunks are pulverized at the factory, yielding finely ground particles.
Separation
Foreign particles are filtered out from the salt when it is placed in a separator.
Metal detectors
The salt is examined with a metal detector to confirm the absence of any foreign objects, including iron.
Packaging, wrapping
Bags are sealed, then opened and inspected.
Laboratory testing
The laboratory conducts quality assurance tests to ensure product excellence and compliance.
Torage in Warehousing and delivery
Salt is stored in our warehouse prior to final loading.
Salt Plant
Himalayan Salter’s salt processing facility stands out in Pakistan as the sole plant employing a comprehensive purification process, encompassing a computer-controlled optical separator and a magnetic separator. Our differentiating factor lies in our precise weighing methods. By focusing on increasing efficiency and recovery while minimizing waste, we strive to enhance productivity and effectiveness, ensuring a high sorting capacity and consistent rock salt quality.
To combat salt-induced corrosion, all our production equipment is exclusively constructed from 316L stainless steel. Moreover, multiple magnetic traps are strategically placed throughout the process to isolate and eliminate metal particles that may be trapped within the rock salt. Our state-of-the-art optical separators automate the particle sorting process, specifically identifying pink salt and discarding the rest. This advanced technology sets our pink salt apart from other salt producers in Pakistan, rendering it truly edible.
We maintain a vigilant eye over the entire production plant through the implementation of CCTV cameras, enabling constant surveillance and monitoring. Furthermore, each quality control center is equipped with cameras aimed at specific locations, providing additional oversight. Our products are equipped with internal batch and lot numbers, facilitating traceability for quality control managers and personnel on the production line.
Salt mining
Salt mining in the Himalayas boasted a unique approach, employing the ingenious “chamber and pillar” method. Pioneered by the British in the 19th century, it prioritized mine safety by preserving the structural integrity of both chambers and the mountain. A remarkable aspect was that only half of the salt was extracted from each chamber, while the remaining 50% was carefully stored in columns. This approach ensured the longevity of the mining site and safeguarded the Himalayan landscape. The method stands as a testament to the harmonious coexistence of human activity and nature’s grandeur.
Storage and transport of raw materials
Embracing the legacy of salt mining, our endeavor sets us apart as we directly collect substantial volumes of salt from the mines, nurturing a close bond with this ancient trade. Our premises stand as a testament to our commitment, housing vast quantities of salt sourced directly from these mineral-rich depths. The steady flow of salt, gathered meticulously from the mines, infuses our space with the essence of this timeless mineral. With each grain securely stored within our walls, we stand ready to meet the diverse needs of our customers, ensuring their journey is seasoned with the finest salt nature has to offer.
Quality control
In our relentless pursuit of excellence, we acknowledge that even nature’s gift of salt may bear imperfections or stone fragments. Therefore, prior to commencing manufacturing, we embark on a meticulous journey, handpicking stones untainted by any flaws, elevating our commitment to purity. Each step of our production process is meticulously monitored, subjecting our salt to rigorous testing, guaranteeing its pristine nature aligns with our unwavering standards. This unwavering dedication ensures that our customers indulge in a truly premium product, where safety and uncompromising quality converge, adding a touch of perfection to every seasoning experience.
Washing
Introducing a game-changer in the world of salt cleaning – our innovative solution designed specifically for your large items. Prepare to be amazed as we take your salt experience to new heights with our cutting-edge technology and unique top-down water cleansing method. Say goodbye to traditional cleaning processes and embrace a revolutionary way to maintain the natural purity of Himalayan salt like never before.
Drying
At our factory, we take extra care in preserving the quality of our Brick Salt. Instead of exposing it to moisture, we utilize a specialized oven to dry the stone using hot, dry air. This method ensures that the salt remains unaffected by external factors and maintains its purity. With a drying time of 5-6 hours, our efficient and weatherproof dryer guarantees that the salt is completely dry and free from environmental pollution. By employing this unique approach, we prioritize the integrity of our Brick Salt and deliver a product of exceptional quality.
Sieving on plant with different Meshes
At our facility, we prioritize quality control above all else. Our unwavering commitment ensures that each grain of salt we produce is pure and completely safe for consumption. To guarantee this, we employ cutting-edge metal detector technology, which meticulously detects and removes any foreign objects, including iron, from our salt. Rest assured, when you choose our Himalayan salt, you’re choosing the utmost quality. Place your trust in us, and experience the unparalleled excellence we deliver to your table.
Colour separation technology
At our company, we take immense pride in our commitment to continuous evolution and innovation in screen technologies and processes. We have integrated cutting-edge colour sorting machines into our operations, revolutionizing the way we ensure the quality of our salt. These state-of-the-art machines effectively separate particles and eliminate unwanted materials, guaranteeing a superior product for our customers.
Separation
Indulge in the ultimate purity with our Himalayan salt, where every grain embodies a flawless essence. Through our advanced separation process, we meticulously eliminate any trace of foreign particles, ensuring unparalleled cleanliness. With unwavering dedication, our vigilant quality controllers certify that only the most pristine salt graces your table. Immerse yourself in a truly unique experience, savoring the finest and purest salt available on the market. Trust us to deliver the epitome of purity, enriching every culinary creation with a touch of perfection.
Metal detectors
To ensure the purity of the salt, we meticulously examine it with a metal detector, guaranteeing the absence of any foreign objects, including iron.
Packaging and sealing of bags
Once the bags are packed and sealed, they undergo a meticulous quality control process where the internal quality team opens and checks each packed finished product to ensure its quality and integrity. This step ensures that only the best products reach the hands of our valued customers.
Laboratory tests
At our laboratory, we meticulously perform quality assurance procedures and conduct tests on our product. We analyze parameters like sodium chloride, calcium, magnesium, moisture content, particle size, and more to guarantee the delivery of a superior and reliable product to our valued customers.
